7. MODULES FOR QUALITY DOCUMENTATION AND CUSTOMER LEVEL3 PPAP REQUIREMENT SUBMISSION

1. Customer PPAP Level 3 requirement submission (documentation)

• What is PPAP?
• When PPAP required?
• Mandatory customer’s PPAP level 3 requirements
• Customer PPAP requirements
• PPAP status i.e. Approved, Interim approval and rejected approval, meaning in details e.t.c.
• Electronic Submission requirements for PPAP.

2. Quality documentation

 

1. Control plan documentation

• Meaning and when to use, how important is control plan in PPAP documentations, submission?
• Graphical representation of Control plan and the illustration of key factors for completion.
• Audit plans: How important is audit plan in control plan.
• Summary of graphical representation of control plan in general.

2. Process flow diagram

• Graphical representation of production process flow diagram.
• Process flow diagram: what is it?
• Objectives or purpose of process flow diagram highlights and identified.
• Process flow diagram: when to use, how important is process flow diagram during mass production.
• Step by steps on how to complete process flow diagram.
• Graphical analyzing or illustration of process flow chart.

3. Process Failure Mode Effect Analysis PFMEA documentation

• Introduction of PFMEA
• PFMEA documentation outlook
• Completion of PFMEA documentation using step 1-9.
• PFMEA definition of terms:

1. Analyzing of PFMEA documentation
2. Pareto chart in PFMEA documentation
3. An example of rating definition in PFMEA
4. Recommendation and guidelines to follow in PFMEA documentation.
5. Summary steps to complete PFMEA documentation.