PPAP submission is a standardized process in the automotive and aerospace industries that helps manufacturers and suppliers communicate and approve production designs and processes before, during, and after manufacture

PPAP Levels of Submission

  • Level 1 – Part Submission Warrant (PSW) only submitted to the customer.
  • Level 2 – PSW with product samples and limited supporting data.
  • Level 3 – PSW with product samples and complete supporting data.
  • Level 4 – PSW and other requirements as defined by the customer
  1. Customer PPAP Level 3 requirement submission (documentation)
  • What is PPAP?
  • When PPAP required?
  • Mandatory customer’s PPAP level 3 requirements
  • Customer PPAP requirements
  • PPAP status i.e. Approved, Interim approval and rejected approval, meaning in details e.t.c.
  • Electronic Submission requirements for PPAP
  1. Quality documentation (Control plan, Process flow diagram & PFMEA)1.Control plan documentation
  • Meaning and when to use, how important is control plan in PPAP documentations, submission?
  • Graphical representation of Control plan and the illustration of key factors for completion.
  • Audit plans: How important is audit plan in control plan
  • Summary of graphical representation of control plan in general.
    1. Process flow diagram documentation
    • Graphical representation of production process flow diagram.
    • Process flow diagram: what is it?
    • Objectives or purpose of process flow diagram highlights and identified.
    • Process flow diagram: when to use, how important is process flow diagram during mass production.
    • Step by steps on how to complete process flow diagram.
    • Graphical analyzing or illustration of process flow chart.
3. Process Failure Mode Effect Analysis PFMEA
  • Introduction of PFMEA
  • PFMEA outlook
  • Completion of PFMEA using step 1-9.
  • PFMEA definition of terms:
  1. Analyzing of PFMEA
  2. Pareto chart in PFMEA
  3. An example of rating definition in PFMEA
  4. Recommendation and guidelines to follow in PFMEA .
  5. Summary steps to complete PFMEA.

Modules for Quality doc and Customer level 3 PPAP doc submission