PPAP submission is a standardized process in the automotive and aerospace industries that helps manufacturers and suppliers communicate and approve production designs and processes before, during, and after manufacture

PPAP Levels of Submission

  • Level 1 – Part Submission Warrant (PSW) only submitted to the customer.
  • Level 2 – PSW with product samples and limited supporting data.
  • Level 3 – PSW with product samples and complete supporting data.
  • Level 4 – PSW and other requirements as defined by the customer
  1. Customer PPAP Level 3 requirement submission (documentation)
  • What is PPAP?
  • When PPAP required?
  • Mandatory customer’s PPAP level 3 requirements
  • Customer PPAP requirements
  • PPAP status i.e. Approved, Interim approval and rejected approval, meaning in details e.t.c.
  • Electronic Submission requirements for PPAP
  1. Quality documentation (Control plan, Process flow diagram & PFMEA)

Control Plan documentation

  • Meaning and when to use, how important is the control plan in PPAP documentation, submission?
  • Graphical representation of Control plan and the illustration of key factors for completion.
  • Audit plans: How important is the audit plan in control plan
  • Summary of graphical representation of the control plan in general.

Process Flow Diagram documentation

  • Graphical representation of production process flow diagram.
  • Process flow diagram: what is it?
  • Objectives or purpose of process flow diagram highlights and identified.
  • Process flow diagram: when to use, how important is process flow diagram during mass production.
  • Step by steps on how to complete the process flow diagram.
  • Graphical analyzing or illustration of process flow chart.

    Process Failure Mode Effect Analysis documentation

  • Introduction of PFMEA
  • PFMEA outlook
  • Completion of PFMEA using step 1-9.
  • PFMEA definition of terms:
  1. Analyzing of PFMEA
  2. Pareto chart in PFMEA
  3. An example of rating definition in PFMEA
  4. Recommendation and guidelines to follow in PFMEA.
  5. Summary steps to complete PFMEA.Modules for Quality doc and Customer level 3 PPAP doc submission

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