7. MODULES FOR QUALITY DOCUMENTATION AND PPAP SUBMISSION

MODULES FOR QUALITY DOCUMENTATION AND PPAP SUBMISSION

PPAP submission is a standardized process in the automotive and aerospace industries that helps manufacturers and suppliers communicate and approve production designs and processes before, during, and after manufacture

PPAP Levels of Submission

• Level 1 – Part Submission Warrant (PSW) only submitted to the customer.
• Level 2 – PSW with product samples and limited supporting data.
• Level 3 – PSW with product samples and complete supporting data.
• Level 4 – PSW and other requirements as defined by the customer

1. Customer PPAP Level 3 requirement submission (documentation)

• What is PPAP?
• When PPAP required?
• Mandatory customer’s PPAP level 3 requirements
• Customer PPAP requirements

• PPAP status i.e. Approved, Interim approval and rejected approval, meaning in details e.t.c.
• Electronic Submission requirements for PPAP

2. Quality documentation (Control plan, Process flow diagram & PFMEA)

Control Plan documentation

• Meaning and when to use, how important is the control plan in PPAP documentation, submission?
• Graphical representation of Control plan and the illustration of key factors for completion.
• Audit plans: How important is the audit plan in control plan

• Summary of graphical representation of the control plan in general.

Process Flow Diagram documentation

• Graphical representation of production process flow diagram.
• Process flow diagram: what is it?
• Objectives or purpose of process flow diagram highlights and identified.
• Process flow diagram: when to use, how important is process flow diagram during mass production.
• Step by steps on how to complete the process flow diagram.
• Graphical analyzing or illustration of process flow chart.

    Process Failure Mode Effect Analysis documentation

• Introduction of PFMEA
• PFMEA outlook
• Completion of PFMEA using step 1-9.
• PFMEA definition of terms:

1. Analyzing of PFMEA
2. Pareto chart in PFMEA
3. An example of rating definition in PFMEA
4. Recommendation and guidelines to follow in PFMEA.
5. Summary steps to complete PFMEA.

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